4ft penguin board

i recently finished the recycling project and built the first board for my daughter out of an old fish surfboard i purchased back in 2008 in portugal. please find below a step by step documentary of the production process.

the dimensions are 4' x 18'' x 2 3/8'', nugget shape. because of security reasons i didn't insert fin plugs and went for a channel at the bottom. it comes with two leash plugs and can be used either as mini-surfboard or bodyboard.

ready to get wet in september at the atlantic coast.

1 - old surfboard


2 - delamination process


3 - delamination finsihed and new blank created


4 - prepare the new outline


5 - nugget outline


6 - prepare top lamination after bottom was done


7 - lamination finished


8 - prepare pinline




9 - leash plug installed before sanding


10 - finsished board after sanding